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Driving
on narrow sinuous back roads through lush, verdant forests-just
a half dozen miles north of the busy Pennsylvania
Turnpike-unsuspecting travelers can't help being struck by an
odd-looking complex of Gothic Revival-style buildings and
structures. This place, this curious collection of buildings,
both large and small, appears to have been literally plucked
from a far away and long ago countryside of, perhaps, England,
or Scotland, maybe Wales, even Ireland. As they continue deeper
into the heartland of what was once one of America's vast iron
plantations, travelers begin to notice churches, homes even an
entire village, built in the same picturesque style. Their
journey takes them not only farther into the bucolic countryside
of Lebanon County, but back through time when this very place
thundered with a deafening frenzy that helped build America.
Today, this place, Cornwall Iron Furnace, is quiet and peaceful.
Its stack no longer belches sooty, black smoke, and its mammoth
open mining pit has filled with water. The scene is mesmerizing,
sometimes haunting.
Years ago, this was a small, self-contained village-nearly
feudal in its hierarchy of ironmaster and his workers. Amid the
gently countryside of the Susquehanna Valley, with its
iron-laden, dense sprawling forest, and abundant rivers and
streams, it was perfectly situated to become one of the
country's earliest and most productive ironworks. Cornwall Iron
Furnace holds an intriguing story that spans two centuries and
whose power and effect are not diminished even today. Behind its
main building-with piercing lancet windows, arching doorways,
vaulted ceilings, and thick wooden beams-and the soft russet
hues of its sandstone walls, Cornwall Iron Furnace stands fully
preserved today as a stunning example of one of Pennsylvania's
oldest and proudest industries. It is the only place in the
western hemisphere where a curious traveler can see intact
structures of an early charcoal-burning iron blast furnace in
its original plantation surroundings.
A
visit to Cornwall today offers a way to experience what life was
like in a well-planned industrial complex, a vital part of the
iron industry that formed the economic backbone of Lebanon
County and laid the foundation for the development of the United
States as an industrial giant. It also provides an introduction
to the people who formed the community, from the ironmasters and
their families at the upper strata of the social structure, to
the skilled workers and laborers and their kin, and the lower
reaches who supported this system.
A leading producer of iron for Pennsylvania from 1742 to the
end of the nineteenth century, the furnace continued in blast
until shut down in 1883. Richard B. Strattan, historic site
administrator at Cornwall Iron Furnace, says the well-preserved
site is something of "a time machine," making it easy to imagine
the furnace operation of the past. "You could see hot gases
coming out of the top. With sulfur in ore there were terrible
smells. And noises-you could hear the air blasting in the
furnace for miles!
Think of the woodcutting. This furnace used an entire acre of
wood every day for making charcoal."
The agricultural-based colonial era economy needed iron that
could be fashioned into implements, tools, nails, and weapons.
Although Great Britain's imperial policy frowned on
manufacturing in the colonies, necessity protected early
American metallurgy. The near exhaustion of forests in England
had forced ironmasters to adopt the more complicated production
of coke for fueling furnaces by the late eighteenth century.
Most of its pig iron and bar iron had to be imported.
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